Features
SURFCOM NEX 001
Surface Texture Measuring Instruments
Preparation and measurement in a short time with the fastest drive in the class
Significantly improved drive speed reduces the time for approaching workpieces in manual mode, creating CNC programs and drive during CNC measurement. This improves efficiency throughout the inspection process, from preparation to measurement. In addition, by using a wide-range hybrid detector (for SURFCOM NEX 200 only), there is no need to measure surface texture and contour shape separately, and necessary precise alignment before measuring the surface texture of inclined or curved surfaces can be skipped. This means inspections can be performed with minimal effort in the shortest period of time.
The world’s only linear motor drive machine that can measure ultra-low vibration and operate at 20±5 degrees Celsius.
SURFCOM NEX inherits the linear motor drive unit, a patented technology of ACCRETECH, from a conventional SURFCOM NEX. An ultra-low vibration drive mechanism reduces noise caused by vibration and provides high-accuracy measurement results. Moreover, by offsetting the impact of temperature change on the scale in real time, accuracy can be assured over a wide temperature range of 20±5 degrees Celsius. Reliable measurement results are obtainable even in environments where temperature control is difficult.
Tradition Developed over Years and Innovative New Technology
Achieving high levels of versatility, efficiency, and reliability
Extremely high-speed driving enables shorter tact time
X-axis (horizontal): 100 mm/s, 1.6 times faster than conventional instruments
C-axis (vertical): 50 mm/s, 5 times faster than conventional instruments (Patented)
- The column is equipped with a newly developed one-way clutch and brake
- Vertical movement of the drive section adjusted to the same load, which has significantly increased driving speed and acceleration.
- Higher measurement efficiency for individual workpieces, and shorter tact time for automated continuous measurement combined with robots
The linear motor tracing driver minimizing vibration and achieving highly accurate measurement. (Patented)
- Non-contact and low-vibration driving allows for low noise and highly accurate measurement.
- The simple structure without a gear box or ball screws can maintain long-term and stable high accuracy.
Selectable monitor size and position
- A 17″ monitor as standard or about 24″ monitor as optional can be selected.
- A monitor can be installed on either side of the stand (DX type)
Detector of Surface Texture Measuring Instrument
Pickup for Roughness Measurement
- Detector (pickup) designated for surface roughness measurement. By combining with linear x drive, it provides excellent reliability.
- This detector offers a measurement range of 1000 μm in the Z direction, which is 25% wider compared with 800 μm of common detectors. It has an excellent wide stroke as a roughness measuring instruments. The wide-range measurements significantly reduces the tilt angle of the measurement surface and detailed alignment at the R surface measurements (such as shafts, bearing workpieces).
Real-time control of the driving speed. A new type of operation panel for safe measurement
- Newly equipped with an override dial to control the driving speed between 0 and 100% of the maximum value on a real-time basis
- Middle point, which is useful for CNC programming, can be registered with one button
Names of models based on system configuration and selection
Specifications
Measuring Unit
Item/Model | SURFCOM NEX 001 DX2/SD2 | |||||||||||
12 | 13 | 14 | 15 | 22 | 23 | 24 | 25 | |||||
Tracing driver | X-axis (L: measuring length mm) |
Sensing Method | Linear Scale | |||||||||
Straightness Accuracy | with Roughness pickup (µm) | (0.05+1.0L/1000) (L: Measuring length mm) | ||||||||||
X-axis indication accuracy (µm): horizontal*¹ | ±(0.8+1.0L/100) (L: Measuring length mm) *Contour measurement with 100 mm driver |
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±(0.8+3.0L/200) (L: Measuring length mm) *Contour measurement with 200 mm driver |
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Resolution (µm) | 0.016 | |||||||||||
Speed (mm/s) | Travel Speed | 0.03 to 100 | ||||||||||
Measuring Speed | 0.03 to 30 | |||||||||||
Tilt Angle* | ±15 (Optional tilting device) | |||||||||||
Measuring Stand | Column | Speed (mm/s) | Travel Speed | CNC | Max. 50 | |||||||
Joystick | Max. 35 | |||||||||||
Base | Material | Gabbro |
Detector
Model/Item | SURFCOM NEX 001 DX2/SD2 | ||||||||||
11 | 12 | 13 | 14 | 22 | 23 | 24 | 25 | ||||
Roughness Pickup | Measuring Range | Z-axis (µm): Vertical | 1000 | ||||||||
Roughness | Sensing method | Differential inductance | |||||||||
Measuring Range (µm) | 6.4 to 1000 | ||||||||||
Resolution (nm) | 0.1 to 20 | ||||||||||
Stylus | for Roughness | Model | DM43801 (Standard accessory for NEX **1) | ||||||||
Measuring Force (mN) | 0.75 | ||||||||||
Tip Material | Diamond | ||||||||||
Tip Shape | Rtip 2 µm/60° cone | ||||||||||
Function | Down/upward measurements / Upper limit detection safety mechanism |
Others
Power Supply | Voltage (V) , Frequency (Hz) | Single phase AC100 to 240, 50/60 | |
Power Consumption (VA) | Max. 930 | ||
Air Supply | Supply pressure (MPa) | 0.45 to 0.7 | |
Working pressure (MPa) | 0.4 | ||
Air consumption (L/min) | 0.1 (Max. 10) | ||
Position of supply port | DX2 model: main body lower left / SD2 model: main body back side (with anti-vibration table) |
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Air supply connecting port | One-touch pipe joint for tubes with Outside diameter Ø6 mm | ||
Environment | Temperature | Temperature of accuracy guarantee (°C)*2*3 | 20±5 (Ratio of temperature change ±0.5 / within an hour 0.1 / within one measuring time) |
Temperature of operation guarantee (°C) | 15 to 30 | ||
Storage temperature (°C) | 5 to 40 | ||
Humidity | Humidity of operation guarantee (%) | 4o to 80 (without condensation) | |
Storage humidity (%) | 80 (without ceondensation) |
*1 Excluding when using roughness pickup
*2 Guaranteed accuracy is excluding deformation of workpiece,caused by temperature change.
*3 Indication accuracy(vertical) with general-purpose contour detector is variable depending on temperature range.
- Power and air supply and a conncting hose are required before the delivery.
- Contents of the specification may be changed without any notice due to product modifications
Dimensions
Inquiry - Accretech Surface Texture Measuring Instruments (SURFCOM NEX 001) Series